Filling machines are a small category of packaging machines. And it can divide into liquid filling machines, paste filling machines, powder filling machines, and granule filling machines. According to the degree of automation of packaging, we have a semi-automatic filling machine and a fully automatic filling machine. This article contains all kinds of automatic filling machines.
Table of Contents
Paste Sealing &Filling Machine/Liquid Filling Machine
The sequence of the entire liquid/paste filling production line is bottle unscramble, bottle washing, filling, cap unscrambler, cap screwing, and labeling. Corresponding to it are bottle unscrambler, bottle washer, filling, cap unscrambler, cap screwing machine, labeling machine. At present, the liquid machines we produce are divided into two types: self-flow and piston filling machines. Among them, we sell the most, and the most popular is the 6-head liquid filling machine. Of course, the machine can be equipped with 2, 4, 6, 8, 10, 12 filling heads, etc. This can be customized according to your production needs.
The Application of Liquid Filling Machine
The machine can fill paste materials or liquid materials.
Paste materials include various oils, such as edible oil, lubricating oil, peanut oil, soybean oil, rice wine, lubricating oil, laundry detergent, hand sanitizer, shampoo, various cosmetics, and other viscous paste.
Liquid materials: only suitable for filling various aqua liquids with low viscosity and no gas, such as milk, white wine, mineral springs, red wine, etc.
This type of filling equipment is widely used in medicine, food, daily chemical, oil, pesticide, and other special industries.
The Liquid or Paste Filling Steps
The general process of a liquid or paste filling is: first arrange the bottles, discharge them in an orderly manner, and then enter the bottle washer for aseptic processing. The cleaned bottles arrive at the filling area in turn on the conveyor belt. After the filling is completed, screwed the cap, which means that the bottle is capped and then screwed into the cap. The entire filling process is completed, and the final step is to label the product.
The Advantages of Liquid Filler Machine
Imported geared motor step-less speed regulation control filling plunger cylinder, not only suitable for various liquids but also suitable for viscous liquids. Imported electromagnetic clutch and electromagnetic brake work together to eliminate inertia and get high filling accuracy. The several filling heads can work at the same time, and stepless speed regulation of the volume cylinder movement is suitable for filling different specifications and different liquids. The filling volume is adjusted at one time, and each volume cylinder can be adjusted separately, with high filling accuracy and good consistency. The materials of the parts in contact with liquid are stainless steel and silicon rubber, which conform to GMP specifications. According to the measurement method, it can be divided into flowmeter type and piston type.
The man-machine interface communicates with the PLC and only needs to be set on the screen when debugging equipment or changing material varieties. Bottle feeding, positioning, filling, and discharging are all automated.
The equipment will automatically protect when the bottle is not in place or clogged during filling, and eliminate subsequent messy filling.
Sauce Filling Machine
This machine is suitable for condiments with particles and high concentrations of chili sauce, ketchup, bean paste, peanut butter, honey, sesame paste, jam, hoisin sauce, butter hot pot base, red oil hot pot base, and other substances filling viscous sauces. This sauce filling machine is a brand-new vertical design, lightweight and convenient, automatic pumping, and a hopper can be added for thicker pastes.
Manual and automatic switching function: When the machine is in the “automatic” state, the machine will automatically perform continuous filling at the set speed. When the machine is in the “manual” state, the operator steps on the pedal to realize the filling. If the machine is kept on, it will also become an automatic continuous filling state. The cylinder moves up and down during filling, and the machine has an anti-drip system.
- Needle type filling head: it suitable for filling small-caliber bottles and tube packaging products. The diameter and length of the needle part can be customized according to the specific size of the container.
- Turn/ball valve control system: suitable for materials with different viscosity and particles, and can solve various pressure problems caused by high-position and high-pressure feeding.
- Hopper: It is recommended to configure when filling products with a higher viscosity to achieve a better filling effect.
Powder filling machine
We have two types of powder filling machines, one is a linear automatic powder filling machine and a rotary powder filling machine.
This machine is suitable for quantitative filling of powder and small granular materials in the chemical, food, agricultural, and by-product industries. It is widely used in various bottled and canned products, such as milk powder, protein powder, pesticides, veterinary drugs, disinfectants, washing powder, facial mask powder, chili powder, spice powder, etc.
The machine features microcomputer control and accurate quantification. Parameters can be adjusted, and errors can be automatically corrected. Separate strong and weak electricity without interference. High reliability and wide adaptability. The filling parts are made of all stainless steel with high processing precision, good interchangeability, and reasonable classification. It is a modular design, flexible combination.
- Using the LCD touch screen, PLC control system.
- Using the cylinder to block the bottle to position the container.
- It is suitable for packaging containers such as cans, barrels, and bottles.
- It adopts a servo motor to control the feeding, with large torque, high precision, and fast speed.
- With the feeding machine, the material level is automatically controlled. The lack of material is automatically supplemented, saving time and effort.
- Replace screw accessories, the same equipment can meet the measurement requirements of different specifications.
- Automatic product counting
- According to different material characteristics, the speed of the cutting motor is adjustable.
Granule Filling Machine
Condiments such as chicken essence, monosodium glutamate, medicines, food additives, salt, sugar, etc. The structure is the same as the powder method, but the weighing method is changed. It can also be a bag filling machine, suitable for packaging all kinds of snacks.
FAQ about Filling Machine
1. Does the sauce filling machine, edible oil filling machine, water filling machine or production line meet the QS requirements? Can it pass the audit of the quality inspection department?
All the filling machines we manufacture meet the QS standard. The equipment is made of SUS 304/316 stainless steel, with accurate measurement and a high degree of automation. It meets the requirements of food production and can pass all QS indicators.
2. Are there any site and condition restrictions for the sauce filling or liquid filling production line?
Not restricted by the site, from a few square meters to dozens of square meters.
3. Is the equipment operation complicated?
It can be operated without a professional operator. In principle, men, women, and children can operate the machine after simple training.
4. Can the filling volume be adjusted?
Of course, It can be set on the operation screen.