खाद्य के लिए संशोधित वातावरण पैकेजिंग मशीन
Vertical MAP Packaging Machine for Food Tray Sealing
Capacity: 300-800 trays/hour
सामग्री: 304 स्टेनलेस स्टील
वारंटी: 12 महीने
नोट: कस्टम सेवा उपलब्ध है
The vertical modified atmosphere packaging machine is widely used for pre-made tray packaging of fresh, chilled, frozen, and cooked foods. It is commonly applied to package fresh vegetables and fruits, meat, seafood, and ready meals. This MAP packaging machine features a drawer-type structure with a compact design, making it an ideal solution for small-batch production and businesses with limited workspace.
The machine operates by vacuuming the package and then flushing it with a precisely controlled gas mixture—typically oxygen (O₂), carbon dioxide (CO₂), and nitrogen (N₂)—before sealing. This modified atmosphere process effectively extends food freshness and shelf life while maintaining product quality and appearance.
Depending on tray size and packaging requirements, the vertical MAP packaging machine offers an output capacity of approximately 300 to 800 trays per hour. Different models support various film roll widths and diameters to meet diverse packaging specifications.
This commercial MAP tray sealer provides a reliable and cost-effective packaging solution for small food processing plants, supermarkets, catering distribution companies, and urban food distributors seeking improved product preservation and professional retail presentation.
Working video of the MAP packaging machine
Vacuum-type and gas-flushing-type modified atmosphere packaging machine
Depending on factors such as packaging speed, gas costs, and the specific products involved, modified atmosphere packaging can be categorized into vacuum-type and gas-flushed types.
Vacuum-type MAP (Vacuum + Gas Flushing)
Workflow: first evacuate the chamber, then fill with mixed gas, and seal the opening.
Application: products requiring high freshness and long shelf life, such as fresh meat, chilled meat, cooked food, seafood, and braised food.
Advantages:
- High gas replacement rate (best preservation effect)
- Gas-efficient and low-cost
- Longer preservation time
Disadvantages:
- Slower than the gas-flushing type
- Not suitable for soft, fragile, or pressure-sensitive products (e.g., cakes, soft bread)
Parameters of vacuum packaging machine with gas flushing
| Packaging Type | Vacuum | Vacuum | Vacuum | Vacuum |
| नमूना | TZ-JR-M330V | TZ-JR-M380V | TZ-JR-M410V | TZ-JR-M450V |
| Max Film Width (mm) | 330 | 380 | 410 | 450 |
| Max Film Diameter (mm) | 240 | 240 | 240 | 240 |
| Gas Replacement Rate | ≥99% | ≥99% | ≥99% | ≥99% |
| Gas Mixing Accuracy (%) | ±2% | ±2% | ±2% | ±2% |
| पैकेजिंग गति | 15s | 15s | 15s | 15s |
| Capacity (boxes/hour) | 300 (2 trays/cycle) | 500 (4 trays/cycle) | 500 (4 trays/cycle) | 500 (4 trays/cycle) |
| Power Supply (V/Hz) | 380/50 | 380/50 | 380/50 | 380/50 |
| Total Power (kW) | 2.6 | 4.5 | 5.5 | 5.5 |
| Working Pressure (MPa) | 0.6–0.8 | 0.6–0.8 | 0.6–0.8 | 0.6–0.8 |
| Matching Air Compressor | 60L | 90L | 100L | 100L |
| Machine Weight (kg) | 225 | 315 | 390 | 410 |
| Machine Size (L×W×H, mm) | 1020×920×1440 | 1100×1080×1450 | 1202×1205×1520 | 1202×1205×1520 |
| Gross Weight (kg) | 248 | 350 | 420 | 440 |
| Packing Size (L×W×H, mm) | 1120×1020×1590 | 1200×1180×1600 | 1302×1305×1670 | 1302×1305×1670 |
| Max Tray Size (mm) | 370×260×80 (×1) | 300×200×80 (×2) | 350×220×80 (×2) | 370×260×80 (×2) |
| Max Tray Size (mm) | 260×170×80 (×2) | 200×140×80 (×4) | 220×160×80 (×4) | 260×170×80 (×4) |
Gas-flushed type (Gas Purge + Flow Wrap)
Workflow: directly blow gas into the tray continuously to displace the air inside before sealing it.
Applications: suitable for packaging products that are sensitive to compression and cannot be vacuum-sealed, such as cakes, bread, salads, fruits and vegetables, and other soft foods.
Advantages:
- Extremely fast packing speed (suitable for assembly lines and high-volume production)
- Does not damage products
Disadvantages:
- High gas consumption
- Gas displacement efficiency is inferior to vacuum-type systems
Parameters of gas flushing MAP packaging machine
| Packaging Type | Gas Flushing | Gas Flushing | Gas Flushing | Gas Flushing |
| नमूना | TZ-JR-M330S | TZ-JR-M380S | TZ-JR-M410S | TZ-JR-M450S |
| Max Film Width (mm) | 330 | 380 | 410 | 450 |
| Max Film Diameter (mm) | 240 | 240 | 240 | 240 |
| Gas Replacement Rate | ≥99% | ≥99% | ≥99% | ≥99% |
| Gas Mixing Accuracy (%) | ±2% | ±2% | ±2% | ±2% |
| पैकेजिंग गति | 8s | 9s | 10s | 10s |
| Capacity (boxes/hour) | 500 (2 trays/cycle) | 800 (4 trays/cycle) | 800 (4 trays/cycle) | 800 (4 trays/cycle) |
| Power Supply (V/Hz) | 220/50 | 220/50 | 220/50 | 220/50 |
| Total Power (kW) | 1.5 | 2.6 | 3 | 3 |
| Working Pressure (MPa) | 0.6–0.8 | 0.6–0.8 | 0.6–0.8 | 0.6–0.8 |
| Matching Air Compressor | 60L | 90L | 100L | 100L |
| Machine Weight (kg) | 175 | 245 | 300 | 316.5 |
| Machine Size (L×W×H, mm) | 1020×920×1440 | 1100×1080×1450 | 1202×1205×1520 | 1240×1205×1530 |
| Gross Weight (kg) | 200 | 280 | 330 | 408 |
| Packing Size (L×W×H, mm) | 1120×1020×1590 | 1200×1180×1600 | 1302×1305×1670 | 1360×1310×1700 |
| Max Tray Size (mm) | 370×260×80 (×1) | 300×200×80 (×2) | 350×220×80 (×2) | 370×260×80 (×2) |
| Max Tray Size (mm) | 260×170×80 (×2) | 200×140×80 (×4) | 220×160×80 (×4) | 260×170×80 (×4) |
Advantages of the vertical modified atmosphere packing machine
The machine features a highly integrated intelligent control system and a touch-screen LCD, enabling intuitive parameter setting and modification with simple operation and stable performance.
Users can also preset operating modes according to their needs.
Built-in brand vacuum pump, durable and reliable with a low failure rate
The machine utilizes pure aluminum molds, offering high strength, corrosion resistance, and oxidation resistance.
Molds can be customized according to customer requirements, including circular, square, rectangular, and irregular shapes.
Optical pattern recognition assisted film retraction system. The machine employs two film retraction systems: if the sealing film lacks a pattern, it retracts according to the machine’s preset time mode.
If a pattern is present, it utilizes an optical mode for film retraction, enabling precise alignment of the packaging box with the pattern.
The entire machine is constructed from 304 stainless steel, offering wear resistance, corrosion resistance, and easy cleaning.
Featuring a high-precision positioning film-guiding design, the heat-sealing film is simple to install and remove, while delivering aesthetically pleasing seals.
How does a MAP packaging machine work?
Modified atmosphere packaging machines place food into tray boxes, evacuate the air inside via a positive pressure system, and then fill the boxes with a gas mixture (primarily nitrogen, carbon dioxide, and oxygen) according to specific ratios through a gas blender.
The packaging is then sealed to create a modified atmosphere for freshness preservation. This modified atmosphere packaging primarily preserves the color, appearance, and texture of food. It places the contents in a dormant state, where nitrogen and carbon dioxide inhibit certain bacteria, while oxygen helps maintain freshness, thus preserving the product’s original flavor.
Moreover, modified atmosphere packaging offers an aesthetically pleasing appearance. Unlike vacuum packaging, it avoids product deformation or wrinkling, resulting in excellent packaging effects. Consumers can easily open the packaging without tools.
Customization of MAP Packaging Machines
- The machine’s voltage and plug can be customized to meet requirements in various countries and regions.
- The functionality and output of the modified atmosphere packaging machine can be tailored to specific needs.
- Different molds can be customized for this machine based on various packaging samples to satisfy diverse customer requirements.
- We also offer complimentary design services for sealing film patterns and designs for packaged products.
Welcome to contact us for details
Our Taizy factory offers a range of MAP machines for food packaging, available in various models with customizable packaging styles and specifications. We welcome your inquiries. Additionally, we provide other types of packaging equipment, such as vacuum packaging machines, liquid filling machines, and powder packaging machines.
