Paste filling machine is designed and manufactured for handling various paste products, such as tomato paste, toothpaste, honey, sauce, ketchup, hand sanitizer, etc. It has a small size. Besides, with a simple structure and good design, a semi automatic paste filling machine is very easy to operate and maintain. Moreover, low cost and great performance features will greatly benefit your project. As a leading filling machine manufacturer and supplier, we provide standard and custom paste filling machines for sale. We also provide various supporting equipment to fit your needs like a bottle unscrambler, capping machine, sealing machine, labeling machine, coding machine, etc. Send a message to start your successful business.
What is a paste filling machine?
Semi-automatic paste filling machine is suitable for filling all kinds of pastes. It is a small filling machine. You can use a bottle or bag to hold the paste. The filling accuracy reaches ±1%. When filling, the filling head is extended into the bottle to prevent the liquid from splashing, and the filling nozzle gradually rises with the liquid level. Moreover, the filling head has a special locking device to prevent the filling nozzle from dripping after filling. This filling method is very suitable for the filling of paste by small and medium-sized enterprises. Whether for price or function, it is always the best choice.
Wide applications of manual paste filling machine
Manual paste filling machine is mainly applied in food, daily chemical, medicine, and special industries. It can be used to handle honey, butter, toothpaste, tomato paste, chili sauce, peanut butter, shampoo, hand sanitizer, garlic sauce, creams, detergents, hair conditioners, glue, cosmetics, and other pastes. Both the filling volume and the filling speed are adjustable. This machine is semi automatical and needs to manually pick up the paste at the outlet with the bags, bottles, or cans. The whole process is easy to operate, and the filling speed of the machine is also very fast and accurate.
Working process of manual paste filling machine
Firstly, the material needs to be put into the hopper. Secondly, you need to adjust the cylinder to set the filling volume you need. Thirdly, set the paste filling speed and start filling. When filling the paste, you can choose to complete the next filling by the manual button after filling a product. You can also set the filling speed and turn on the switch. And the machine will automatically complete the next filling.
Machine details display and introduction
- Stainless steel structure
The semi-automatic liquid filling machine and the material contact part adopt a 304 stainless steel structure. This material complies with GMP standards.
- Large capacity hopper
The hopper enables the filling machine to work continuously and efficiently. It is made of food-grade stainless steel. The hopper works well with the manual paste filling machine, different from full automatic paste filling machine.
- Anti-drip nozzle and rotary valve
The outlet nozzle is drip-proof. This device is easy to disassemble and replace. The rotary valve controls the transfer process of the paste. It is not easy to be clogged and does not drip.
The cylinder has strong power and stable air pressure, which can well support the filling process. You can adjust the button to control the working speed and filling speed of the gas cylinder.
- Advanced air pressure gauge and a rotary handle
An air pressure gauge is used to accurately monitor changes in air pressure. The filling volume can be adjusted by rotating the handle.
Technical parameters of the quantitative paste filling machine
(Take Mode 500 for example, and other parameters are the same)
|model||500 (8 models in total)|
|Filling range||50-500ML (8 ranges in total)|
|Equipped with air pressure||0.4-0.6MPa|
Working principle of semi-automatic paste filling machine
The semi-automatic paste filling machine is an automatic piston filling machine. It uses the three-way principle of a piston and a rotary valve driven by a cylinder to extract and eject high-concentration materials. The semi-automatic paste filling machine uses a magnetic reed switch to control the stroke of the cylinder to adjust the filling volume.
The filling speed of the paste filling machine can be realized by adjusting the throttle valve.
Remarkable advantages of paste filling machine
1. Due to pneumatic control and mechanical positioning, the filling accuracy is high. Filling accuracy can reach + -1%.
2. Simple structure and good design, easy to operate and maintain.
3. With manual and pneumatic operation.
4. Use pneumatic and high-quality components.
5. Easy to disassemble and install, easy to clean.
Factors affecting the performance of semi-automatic paste filling machine
- The filling accuracy of the semi-automatic paste filling machine is affected by many factors. The influence of air pressure stability, material uniformity, filling speed, etc.
- The filling speed of the semi-automatic paste filling machine will be affected by the viscosity of the material, the stroke of the cylinder, the size of the filling nozzle, and the proficiency of the operator.
- This machine has two filling methods: pedal and automatic. The two filling methods can be switched at will.
- The rotary valve used in this machine is wear-resistant, acid-resistant, and high-temperature resistant tetrafluoroethylene material.
- Do not knock or collide at will during cleaning. If the operation is improper, it will affect the service life of the machine.
Filling volume range and method of adjustment
There are 8 modes of paste filling machines in total in Taizy Packaging Machinery company. Their detailed technical parameters are in the last part of this passage. Their filling volume range is as follows.
Filling volume range data
Method of adjustment
You need to set the paste volume according to the scale of the paste pump. You can use an electronic scale to verify that the weight you set is correct. Since the density of the paste is different, you need to adjust it according to the weight of the paste you want to pack. If the packaging uses volume counting, just adjust the scale of the paste pump directly.
Two types of hopper of paste filling equipment
The cone-shaped hopper is suitable for packaging all kinds of pastes. If you need to pack paste with granules, we will configure a mixer for the machine’s hopper. This can make the paste filling more even.
The U-shaped hopper is more suitable for packaging with granular paste. Due to the volume and shape of the U-shaped hopper, the paste with particles can be mixed more evenly. This kind of hopper can effectively avoid particle deposition and uneven filling of paste.
Q&A about Taizy manual paste filler
- How to adjust the filling speed?
You can adjust the button to control the filling speed of the gas cylinder.
- Can the paste with particles be packed?
Yes. We will equip the machine with a stirrer. It can prevent material accumulation and precipitation.
- How to clean the paste filling machine?
Clean the filling machine with water. There is no need to disassemble the device. If you encounter any problems during cleaning, you can contact our technicians at any time.
- Will the materials stored in the cylinder of the filling machine be damaged?
No. The material enters the filling machine and is in a vacuum environment. It is not in contact with air, so it will not be broken.
- How to adjust the filling volume?
The filling volume can be adjusted by rotating the handle.